Built in Berlin for textile automation

Robotic sewing for industrial textile production

ADOTC develops automated sewing cells for textile manufacturing. We combine robotics, textile engineering, machine vision and software to enable scalable production processes for industrial applications.

ADOTC automated sewing cell

Why manufacturers look at textile automation

Manual sewing of textile

Manual Labor Dependency

Up to 90% of garment production still relies on skilled operators — no automation, no scale.

Skilled Labor Shortage & Rising Costs

A shrinking global workforce (-8% by 2060 OECD) combined with wage inflation creates a permanent output ceiling.

Long, Inflexible & Fragile Global Supply Chains

3-6 Months of lead time, zero responsiveness — brands cannot react to demand shifts or macro-economical disruptions.

ESG & Labor Standards Exposure

Offshore supply chains create growing reputational and compliance risks for apparel brands.

Core challenge

Why textile automation is difficult

Textiles are the endgame of automation.

Unlike rigid parts, fabrics are flexible, unstable and highly variable in motion.Fabrics deform, shift and react differently during each handling step. Sizes, geometries, materials and seam paths can change from product to product.

What is straightforward with metal becomes a demanding control problem when the material moves, folds or shifts during the process.

Manual sewing of textile

ADOTC’s automation approach

ADOTC team working on robotic textile automation in the workshop

Robotic sewing & joining

Automated sewing & joining cells and lines for selected textile assembly processes in industrial production.

Textile handling

Precise handling, positioning and guiding of flexible textile materials during automated processing.

Connected production

Integrated sensors, interfaces, software and AI for monitored, data-driven production environments.

How the technology works

Close-up of ADOTC robotic textile handling with gripper and sewing environment

Robotic material handling

Material pick-up, positioning and feeding steps adapted to flexible textile behaviour.

Process-specific end effectors

Grippers and tooling tailored to seam geometry and fabric handling requirements.

Machine vision & AI

Sensor-supported process monitoring for alignment, quality and stability.

Connected software layer

Interfaces, monitoring and production logic for scalable automation concepts.

Economic benefits for textile manufacturers

Cost reduciton via ADOTC

Cost driver reduction

The cost breakdown shows where automation can reduce key cost drivers in textile production.

Up to 30%

In this example, the solution can deliver savings of up to 30% compared with a conventional setup.

Process-specific economics

The actual benefit depends on factors such as labour intensity, throughput, quality requirements, and operating conditions.

Clear manufacturer value

This demonstrates that automation can improve not only process stability, but also the economic attractiveness of production.

Partners and funding support

Built on engineering expertise and applied development

ADOTC combines textile engineering, automation technology and industrial implementation. The company develops practical robotic sewing, welding & bonding solutions for manufacturing environments and builds on applied development supported through programmes including EXIST and DBU.

Partners and ecosystem

Funding and programme support

Next step

Let’s evaluate your textile process

Tell us about your product, production step or automation challenge. We will assess whether a robotic joining approach is technically meaningful for your application.